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Tellico4x4.com 2008 Jeep Wrangler Build

Body Armor 59in Front Winch Bumper

Our Mission: To build up a new stock 2008 Jeep Wrangler Rubicon JK with our most popular Jeep accessories to make it an ideal Daily Driver AND Weekend Wheeler; and to do so without voiding Chryslers Limited Lifetime Warranty. Interior and exterior accessories as well as Jeep performance parts will all be installed on the new Wrangler..

59" Front bumper, 3/16" wall, Enclosed 2 x 5 rectangler tube, w/ shackle mounts, clevis D-rings included, 4 light tabs, front recovery package, welded steering box skid plate protection, center 2x .120" wall hoop, grill/brush guard protection, additional 1.5" grille hoop, & 1.5" outside light brush protection.

JK-19431
For 2007-08 Jeep Wrangler JK 3.8L
(Product Info Page)
$711.95


    
Click images to Enlarge
5/14/08
The very first thing you notice about the Body Armor front bumper is the way it is packaged. There is no doubt in my mind that this bumper will arrive safely anywhere it is shipped.

    
Click images to Enlarge
Now that we've got the quad hooped bumper out of the wrapper, it's time to look things over a bit. A nice feature about this bumper is the front reciever hitch, as well as the 4 light tabs (which also work as Hi-Lift Jack mounts). Also to help in the installation (and keep the front of the bumper smooth), Body Armor has welded the mounting studs to the bumper for you.

    
Click images to Enlarge

We are going to start with the bumper already off the front of the Jeep. If you need help removing it, please click here. If not, then we'll continue on. When we tried to test fit the bumper to the front of the JK, we found that the bottom inside two studs were off just a hair. So we fired up the drill with the next largest drill bit, and took care of that problem in a hurry.


    
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Now with those two holes enlarged slightly, the bumper fit on perfectly and I do mean perfectly. We had to align both sides and slide them onto the frame at the same time. It was a very tight and precise fit.
    
Click images to Enlarge

After our test fit on the front bumper we installed the supplied spacers to the mounting surface. These spacers push the bumper forward to allow more clearance between the grill and bumper. These are only neccessary for certain winches to get the needed space for the wires.

Once those have been installed (if needed), slide the bumper back on the frame and tighten the bolts (washers, lock washers as well). Keep in mind that top outer studs are smaller than the rest, so that's why you've only got six large nuts, etc.

    
Click images to Enlarge
Here you can see the finished setup. Notice the small gap between the grill and the winch plate that is provided by the spacers. While this front bumper provides excellent front protection, it does not run the full width of the Jeep. This is a very good thing as it will allow you to put a tire up on an obstacle without hitting the bumper.
    
Click images to Enlarge
And finally, the much needed beauty shots. Don't forget to check out the install on the Body Armor Winch Plate and Superwinch EPi 9.0.

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